Background:
Making caramel corn at home is a process that often involves several people to successfully complete. This is due to the properties of Carmel once it has been cooked, there is a very short amount of time from stove to mixing for the caramel to remain in a viscous state. The purpose of the caramel corn mixer is to reduce the number of people needed for evenly mixing caramel with freshly cooked popcorn.
Illustration:
Design/ Approach/ Manufacturing details/ Methods:
The device was originally intended to be made of aluminum and 304 stainless steel. However, because stainless steel and aluminum naturally diffuse together, when they are touching, it was decided to make the entire assembly from 304 stainless steel.
The base and the mixing blades are cut from a 304 stainless steel sheet with a thickness of 0.06 inches. The dimensions are measured and are marked by a permanent marker. A grinder with a 4.5-inch cutoff wheel was used to cut out the pieces of stainless steel. The cutting process is conducted in the house because there is a lack of resources and a number of people in the machine shop (1329 Santa Clara Hall ). The bending process is conducted in the machine shop, and the sheet metal brake is used to make the necessary bends in the sheet metal components. The edges needed to bend are marked with a scribe. The marks are made such that they coincide with the edge of the upper clamp. The machine is turned on, and the specimen is clamped between the upper clamp and the lower clamp.
Testing plan and results:
Major changes:
( Why did we choose to change the design? How did that affect the manufacturing process? Were there any issues with the change along the way?)
Future changes:
Appendix:
[1]: Fellows, P. J.. Food Processing Technology: Principles and Practice, Elsevier Science & Technology, 2009.
[2]: Mohos, F. Á (2017). Confectionery and Chocolate Engineering. In Confectionery and Chocolate Engineering. John Wiley & Sons, Incorporated.
[3]: Steele, Marjorie. “Home.” IQS Directory, blog.iqsdirectory.com/7-common-types-of-industrial-mixers/.
[4]: Yeng-Yung Tsui & Yu-Chang Hu (2011) Flow Characteristics in Mixers
Agitated by Helical Ribbon Blade Impeller, Engineering Applications of Computational Fluid
Mechanics, 5:3, 416-429, DOI: 10.1080/19942060.2011.11015383
[5]: Cretors, C. D. (2018). U.S. Patent No. 9,943,087. Washington, DC: U.S. Patent and Trademark Office.
[6]: Vidojevic, N. (2020). U.S. Patent No. 10,779,558. Washington, DC: U.S. Patent and Trademark Office.
[7]: Cretors, C. D. (2018). U.S. Patent No. 9,943,087. Washington, DC: U.S. Patent and Trademark Office.
[8]: Damodharan, P., & Vasudevan, K. (2010). Sensorless brushless DC motor drive based on the zero-crossing detection of back electromotive force (EMF) from the line voltage difference. IEEE Transactions on Energy Conversion, 25(3), 661-668.
[9]: Uzuka, M. (1980). U.S. Patent No. 4,217,508. Washington, DC: U.S. Patent and Trademark Office.
[10]: Vidojevic, N. (2020). U.S. Patent No. 10,779,558. Washington, DC: U.S. Patent and Trademark Office.
[11]: Coefficient of Friction Equation and Table Chart – Engineers Edge
LLC. Engineers Edge – https://www.engineersedge.com/coeffients_of_friction.htm
[12]: “Code of Federal Regulations Title 21.” United States Food and Drug Administration.
[13]: Properties: Silicone Rubber https://www.azom.com/properties.aspx?ArticleID=920
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